china bespoke essentials toiletry bag factory

Standardized production process for toiletry bags:

1. Material Pretreatment

Functional Fabric Selection

PVC-coated fabric, nylon, or waterproof polyester is preferred for outer fabrics to ensure water resistance and stain resistance; polyester or easy-to-clean materials are used for linings. Hardware accessories (such as zippers and buckles) require rust-proofing.

Leather Processing (if applicable)

Leather raw materials are dehaired, tanned, and dyed to form a leather base. The leather is then thinned in layers according to required thickness to ensure smooth seams.

2. Cutting

Die Cutting

Using paper grid templates, the outer fabric, lining, and interlining are cut in batches using a laser cutter, with an accuracy of ±0.5mm. Genuine leather requires hand cutting due to its irregular grain.

Component Pretreatment

Interlining is hot-pressed onto the back of the outer fabric to enhance stiffness.

Edges are thinned (leather) or overlocked (fabric) to prevent bulging.

3. Main Body Forming

Three-Dimensional Sewing

Cylindrical Toiletry Bag: The curved side panels are sewn to the bottom using a dedicated roll-sewing machine to maintain a natural curve.

Zipper Slot Installation: The zipper is inserted into the outer fabric using the "sandwich method" and then sewn between the fabrics for reinforcement with double visible stitching.

Waterproofing Enhancement: Seams are sealed with waterproof adhesive and high-frequency heat pressing. Some styles also feature a TPU waterproof film laminate.

4. Detailed Assembly

Functional Accessories: Buckles, handles, and other hardware are secured with rivets or sewing tape. Load-bearing components are reinforced with reverse rivets.

Edge Binding: The open edges are covered with nylon binding or matching leather strips, and high-frequency heat-cut sealing is used to prevent fraying.

5. Final Inspection and Packaging

Full Inspection Standards: Zipper opening and closing smoothness and seam tensile strength are tested. Waterproofing is tested for water resistance. Items with thread loose or stains are eliminated. Standardized Packaging

Built-in rigid support panels prevent deformation, PE bags are used for dustproof packaging, and bulk packaging includes waterproof labels.

Technology Differences:

Ordinary fabric bags are primarily machine-cut, while genuine leather bags rely on hand-cutting.

Waterproof bags require additional sealing, resulting in higher costs than regular cosmetic bags.

Cylindrical bags require special equipment for rolling and sewing, while flat bags can be produced on an assembly line.

Our main products include backpacks, cosmetic bags, laptop bags, travel bags, fashion bags, shopping bags, drawstring bags, cooler bags, school bags, diaper bags, and other handbags. We also offer OEM and ODM processing.

We have our own professional R&D team and are organized into eight core departments:

● Sales Department (liaises with customers regarding product needs and promotions)

● Design Department (develops and designs new products for customers)

● Cutting Department (cuts bulk materials)

● Production Department (production line for bulk goods)

● Packaging and Quality Inspection Department (inspects and packages bulk goods)

● Warehouse Receiving and Shipping Department (counts and ships goods)

● Accounting and Receiving Department (keeps records of the company's entire production process)

● Logistics Department (follow-up and provides service) to ensure the quality of your products.

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